Pellet Feed vs. Mash Feed: Which is Better in Terms of Nutrition of Animal Feed?

Feed Pellets Production Technology for Poultry and Livestock
Feed Pellets Production Technology for Poultry and Livestock

Technology Plays a Vitally Significant Role in Animal Feed Industry

The quality of the pellets is directly tied to the feed mix and the technology utilized to manufacture the pellets. Many factors influence pellet quality, but technology is critical since it is directly tied to the feed mill's goal of creating the hardest possible pellets while maintaining high and consistent yields while keeping energy costs as low as feasible. Therefore,  businesses with years of experience in manufacturing and selling animal feed pellet production equipment will be more popular with consumers. That is to say, if you are interested in animal feed production, please choose a feed production machine suppliers who has experience and production technology for your purchasing.

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In Terms of Animal Nutrition, Should Pellet Feed or Mash Feed Be Preferred?

Compound feeds are mostly employed in the animal feed business as pellets and mash feeds. Pellet shape has been more popular in recent years due to attributes such as simplicity of transport and good impacts on the performance of food animals. These beneficial effects are thought to be mostly due to the physical nature of the pellets.
The animal species( livestock and poultry) has a large impact on the nutritional requirements of the diet. Age, growth cycle, and feeding strategy of the animals must also be considered.Pellet feed as a meal boosts performance in the intermediate and late fattening phases.

What Are the Methods Used to Produce Quality Feed Pellets?

Pellet quality can be affected by a variety of factors. We must distinguish between parameters derived from chemicals and formulations and those derived from process and technology. Here are some of the main influencing factors.

  • Cost and Formulation

Components and formulas vary in their ability to pellet and generate long-lasting pellets. Whole grains make up the majority of feed formulations, fats, and oils, their absence can have an equal or greater impact on pellet quality. The pellet quality of high-fat formulations is projected to be better when fat is provided as an ingredient rather than a liquid in the conditioner. Corn also affects particle quality whereas wheat enhances it. Furthermore, high cellulose raw fiber improved pellet quality, but high lignin raw fiber impaired pellet quality.

  • Pellet Size Affect the Pelleting Process

Pellet size affects pellet quality, especially hardness. Fine particles act as glue, creating a better and tighter framework and enhancing cohesiveness. So, when particle size reduces, particle quality improves. Because coarse particles have a smaller surface area, fewer liquid and solid bridges can form on their surface, causing particle breaking. Transverse cracking is more likely when particle size grows relative to diameter.

Completely Animal Feed Pellets Production Process and Technology

Animal feed pelletizing systems are made up of a variety of machinery, such as crushers, mixers, pelletizers, coolers, packers, and so on, all of which are designed to accomplish the granulating operation as efficiently as possible. We will provide more detailed details on each machine's function eventually.

Comlete 1-3Ton/Hour Animal Feed Pellet Unit
Comlete 1-3Ton/Hour Animal Feed Pellet Unit

Pulverizing Process

Horizontal hammer mills, roller mills, and vertical hammer mills are all forms of crushing machinery. The vertical hammer mill is the primary development model, according to comprehensive metrics. Using combinations in the process to meet demand has become a trend in feed manufacturing.

The following are the primary elements influencing the performance of the existing feed mill crusher:

  • the physical properties of raw materials
  • feeding system rotor turning and feeding direction
  • the choice of crusher screen aperture
  • hammer blade selection

Mixing Process

The primary goals of mixing and processing equipment research are to enhance mixing uniformity, reduce mixing time, and increase output per unit of time. Horizontal screw belt mixers, horizontal paddle mixers, and horizontal twin shaft paddle mixers are some of the most regularly used mixing equipment.

Pelleting  Process

Pellet mills are not designed to crush or digest blends.

It is fed into the pellet mill bin, located above the pellet mill. The mash is fed into the pellet maker by gravity. Gravity feeds the hot, squeezed mash into the cooler. The flowing air cools and dries it for 3–6 minutes. The dust collected by the dust collector is returned to the pellet mill to be squeezed and compressed again.

Aniaml Feed Pellet Making Production Line Manufacturing
Cost-effective Aniaml Feed Pellet Making Production Line
Motor-driven Feed Mill (Model B;Motor exposed to the outside)
Type Power Output (kg/h) Weight (kg) Package Size (mm)
ZLSP 120B  Three phase 3kw / single phase 2.2kw 60-100 80/100 750x320x680
ZLSP 200B Three phase 7.5kw 200-300 200/230 1650x820x1200
ZLSP 260B Three phase 15kw 400-600 320/360 1180x540x1000

For more detailed information and to customize your own feed pellet mill, please click here:Motor-driven Feed Equipment>>>

Dosing and Packaging Process

There are two methods for producing dosage and packing.

  1. Hands-on operation: bagging, placing, and weighing and slitting
  2. Weighing on an automatic dosing scale - hand bagging and packing - conveying and sewing


Feed Pellet Production Processing Video

We are proud to have experience in animal feed pellet processing equipment for family farms or corporate groups. If you are interested in purchasing an animal feed pellet line, please feel free to contact us for a detailed processing solution and the latest equipment prices and business costs.


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